An Analysis of Technologies and Standards for Designing Smart Manufacturing Systems

Smart manufacturing is defined by high degrees of automation. Automation, in turn, is defined by clearly defined processes. The use of standards in this environment is not just commonplace, but essential to creating repeatable processes and reliable systems. As with the rest of society, manufacturing systems are becoming more tightly connected through advances in information and communication technologies (ICT). As a result, manufacturers are able to receive information from their business partners and operational units much more quickly and are expected to respond quickly as well. Quick responses to changes in a manufacturing system are much more challenging than the responses that we have come to expect in other aspects of our lives. Manufacturing revolves around heavy capital investments to rapidly produce large amounts of product in anticipation of steady streams of commerce. Changes under these conditions not only disrupt the operations, slowing the production of goods, but also create difficulties with managing the capital investments. These are challenges manufacturers face daily. A large part of these challenges is understanding how best to refit manufacturing facilities to respond to variability, and how to plan new production facilities. By analyzing the information that is available in a manufacturing system, manufacturers can make more informed decisions as to how to respond to change. Advances in the technological infrastructure underlying manufacturing systems are enabling more reliable and timely flow of information across all levels of the manufacturing operation. We propose that effective utilization of such operational information will enable more automated, agile responses to the changing conditions, i.e. Smart Manufacturing. In this paper, we analyze the sources and the standards supporting the flow of that information throughout the enterprise. The analysis is based an intersection of two reference models: the Factory Design and Improvement (FDI) process and the ISA88 hierarchical model of manufacturing operations. The FDI process consists of a set of high-level activities for designing and improving manufacturing operations. The ISA88 hierarchical model specifies seven levels of control within a manufacturing enterprise.